OUR PRODUCTION TOUR
1.RAW MATERIAL/STEEL
The most import thing in the production is quality of Steel. The best you select the best you produce. we use our imported best quality German Steel as require by our reliable and valued customers. And this is all to ensure the finest quality Steel.
2.FORGING PROCESS
With the help of dyes and hammers the process being run of cutting shaped raw instruments. In the forging process, our skilled craftsman give life to the metal and give it the rudimentary shape that will go through series of complicated process.
3.FORGING INSPECTION
At the stage of forging, every forged tool comes for checking to ensure no piece contains any cracks or is reshaped beyond the acceptable limits. There are further steps for checking the quality of raw instruments.
- Shape Fault
- Broken
4.MACHINING
In this process forging is cut or shaped by machine i.e the tool get cutting sharp edge and raw material in the specific demand shape. Here instruments are taking their specific shape through grinding and hammers. For this purpose, extremely shilled labor is require and this process is carried out by instruments specialists only.
5.MILLING
In this process, Drilling of holes in the instruments where required for screw. Different Kinds of Screwing machines are used here and instruments are made pairs. If instruments have any different in whole even the slightest difference in whole position will suffer otherwise.
6.INSPECTION
At this stage, all instruments are inspected not only for machining and milling, but for every process they have been go through for inspection. At this stage only best instruments are selected and instruments with little holes and manufacturing faults are again sorted out.
7.FILLING
At this stage the steel is not too hard yet so the process of filling is used to shape the instruments in the expect shape they are require to be. The workers match the shape exactly with the sample or the specific shape provided them at this stage, So here the instruments get most similar of their shape at this stage.
8.FILLING INSPECTION
At the filling inspection, filling the inspection is made. The measurement and shape are checked according to sample.
9.BINDING AND TEMPER
At this step every instruments are bound in group of 12 pieces. The workers put them in the temper machine which is filled with a particular material. Than instruments are tempered and it’s have ensured that every instruments gets equal heat and treatment so a consistent quality would be achieve.
10.SNAFFLING FITTING
Snaffling Fitting is for scissor and forceps they are in two pieces are joined in this process with screw. Scissors and forceps are usually joint with two kinds of joints. Some instruments joint with the Lap joint and some with the box joint and it depends on choice. Tweezers shape forceps are joined before and their joint is leveled with a machine by burning the raw material on the joint so there is no any doubt in fitting. At the same stage, instruments are filled to eliminate welding suspension.
11.PLANT OR HEAT TREATMENT
At the Plant and heat treatment instruments are dipped in a material to harden the material by hanging for five minutes.
12.POLISHING / INSTRUMENT FINISH
Instruments get there finish here, For example if instruments have to polish or satin and gold finish. Till this point at manufacturing stage, all the necessary shaping is done.
Polishing makes every millimeter of instruments clear and if any instruments which hidden defects are still there. They will reveal could be sorted out.